UPS dimensional weight
Why a big, light box can cost more than you'd expect with UPS, and how to keep it in check.
UPS bills the greater of a package's actual weight or its dimensional weight, for every package regardless of size. Dimensional weight is length × width × height (in inches, each rounded up to the next whole inch) divided by 139.
Example: a 16 × 12 × 12 in box is 2,304 cubic inches. Divided by 139 that's 16.6, so it's billed as 17 lb — even if it only weighs 4 lb.
Keeping dim weight down
- Use the smallest box that safely fits your product.
- Cut down tall boxes along the corners to reduce height.
- Compare with USPS, which only applies dim weight above 1 cubic foot.
Also keep an eye on packaging that bulges: UPS measures the package as it arrives, so an overstuffed box can measure an inch bigger than the preset you used.
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